Roundhouse News

Bessemer & Lake Erie No. 643 Update

Boiler and Chassis separated
643's Tender in the Back Shop
The Tender's "Doghouse"

The winter months and holidays have slowed the movement of B&LE #643 running gear and boiler arrival to the Roundhouse.  However, behind the scenes efforts continue to work out all the intricacies with local and state authorities for using roadways.  Several decisions are also being evaluated regarding the use of railroad flat cars.    Labor and cost are driving factors in this decision making.     We feel that work should be resuming shortly, weather permitting.

Meanwhile the No. 643 tender was inspected and repaired as needed.  The coal bunker and stoker auger system has been thoroughly cleaned of coal, scaled rust and other debris.  This area was painted with good a rust preventive primer and finish coated with gloss black.   The upper elements of the tender that were removed to lower the height for road travel have been carefully reinstalled in their original locations.

The use of the original stoker motor was very beneficial in helping clean the bunker out.  We were very pleased with its performance as it took little effort to start up and run flawlessly for several days of use.

The Brakeman’s cabin, also known as the “doghouse”, was repaired while it was removed, including the rusted areas in the well area in which it sits.  After several good coats of paint in the well, the doghouse was re-bolted to the tender deck.   

The bottom of the tender cistern has eight washout plugs and these have been removed and the water compartment is currently receiving a complete descaling and flushing out of loose scale and flaked rust.  The tender journals looked very well maintained but were still cleaned and had fresh oil applied.  Plans are in place for the entire tender body to be sandblasted to grey metal and repainted using high quality industrial paint.         

In conclusion, Age of Steam Roundhouse Museum would like to thank all of you that have donated to, offered support for, and well wishes for this complicated yet exciting project. 

More updates will be forthcoming as we gain momentum in the next phase.       

Age of Steam Roundhouse Museum Store is Now Online

Want to sport some Age of Steam Roundhouse Museum merchandise or just interested in some interesting Roundhouse inspired gifts? Can’t visit the Roundhouse in person but want to show your support for our mission?

Check out our online store and order Age of Steam Roundhouse Museum logo merchandise, books, gifts, and more. New merchandise is added all the time and we’ll be offering “web only” exclusive deals!

The Age of Steam Roundhouse Museum (AoSRM) in Sugarcreek, Ohio, is excited and pleased to announce that it has successfully acquired B&LE 643, which is the only remaining 2-10-4 Texas Type steam locomotive of the 47 built for the Bessemer & Lake Erie Railroad.

B&LE 643 is a heavy-haul steam locomotive that was designed and built to move iron ore, coal, and other high-density commodities to and from the Great Lakes region. Built in 1944, the 643 saw an early retirement in 1952 due to the increased introduction of diesels to the Bessemer & Lake Erie’s locomotive roster. Fortunately, the 643 and two other smaller steamers were preserved by the B&LE in its roundhouse in Greenville, Pa.

B&LE 643 will become the largest locomotive in the AoSRM collection. This behemoth is just over 108’ long, stands over 16’ high, and weighs 308.32 tons without coal and water. Add 26 tons of coal, and 23,000 gallons of water, and B&LE 643 tops the scales at 908,720 lbs., or more than 454 tons!

AoSRM founder, Jerry Jacobson, nicknamed B&LE 643, “The King,“ as it is believed to be one of the largest non-articulated steam locomotives in the world. It had been Jerry’s life-long desire to acquire this historic iron giant to restore and display with the other 21 steam locomotives in his collection. The Board of Directors and dedicated Staff at the Age of Steam Roundhouse Museum, are deeply grateful to Glenn Campbell and The Steel City Railway Historical Society for saving B&LE 643 in McKees Rocks, Pa., and for their selflessness, by assuring the locomotive’s long-lived future at the Age of Steam Roundhouse Museum.

The Age of Steam Roundhouse Museum would like to recognize and honor the efforts of The Ernest Stern Family and his son, Rick Stern, of Pittsburgh for their direct and dedicated involvement in the critical phases of restoration of B&LE 643. Their one time ownership, and financial investment in the 643, are responsible for much of the early work performed that has greatly helped its survival for these many years!

Future official reports and updates about the movement of B&LE 643 from McKees Rocks to Sugarcreek will be posted on our website: www.ageofsteamroundhouse.org.

Bill Strawn, Board Chairman

Bob Brode - Age of Steam Builder - Passes

bob and jerry

Bob Brode, the general contractor responsible for building the Age of Steam Roundhouse, passed away on January 26, 2019.

Robert Wallis Brode, was born April 18, 1948 in Coshocton, Ohio. He was a 1966 graduate of the Mercersburg Academy and attended The Ohio State University. Bob was an army veteran, and enjoyed playing golf, sport shooting with the guys, and will be remembered for his sharp wit and sense of humor. Bob took solace in visits to the family farm just outside of Newcomerstown. In addition to a daughter, two granddaughters and three sisters, he is survived by his wife of 45 years, Louise, who enjoyed volunteering her time with Bob at the Age of Steam Roundhouse.

Bob retired recently from The W. M. Brode Company in Newcomerstown where he engineered, built and repaired bridges across the United States. The company, founded by his great-grandfather in 1887, was co-owned by Bob and his cousin, George Brode. Bob was a founding director of the Pile Driving Contractors Association and was an active member of numerous professional organizations.

“Bob was a gracious, thoughtful, knowledgeable, and talented man, “ said Bill Strawn, president of the Age of Steam Roundhouse. “I first met him when he visited the Ohio Central Railroad System to help us understand various bridge issues on our railroads. As busy and successful as he was, Bob would always make time to stop in and help us with the myriad of engineering challenges that all railroads face. There is no doubt that his guidance expedited many of our projects, and Bob was highly thought of by all in the industry.” Getting to know Jerry Jacobson, CEO of the Ohio Central, “Bob was later instrumental in the successful construction of the Age of Steam Roundhouse, and remained our steadfast advisor, tour-giver, and beloved friend.”

Bob considered one of his last projects to be his greatest and most fun—building the Age of Steam Roundhouse for Jerry Jacobson in Sugarcreek. After construction was completed, Bob enjoyed giving group tours at the roundhouse and sharing the camaraderie of Age of Steam Roundhouse staff. He loved steam locomotives and shared that passion with other enthusiasts.

Bob was an integral and essential part of the Age of Steam Roundhouse project, during both its construction and during the ensuing years after construction was completed. Without Bob’s expertise, guidance and dedication, this wonderful place would not exist in its current form. Bob’s attention to details ensured everything was “just right,” culminating in a realistic shrine built for steam locomotives. Bob also continued close association with AoSRH with his daily visits to check on “his baby.”

Wanting to gather more information, Bob accompanied roundhouse tours, taking notes about the historic locomotives on display from the more experienced tour guides. He also gathered historic information from AoSRH handouts and other sources, and did his homework well. Louise prepared note cards for Bob’s evening tour guide rehearsals at home, and for his occasional referral during the Saturday roundhouse tours he began conducting. Bob certainly had fun whenever he led a tour, and it showed in his facial expressions and body language.

Bob was a man with traditional “old school” values who was much admired and whose company we greatly enjoyed. He had many friends at the Age of Steam Roundhouse and his presence will be missed by all.

Wheeling & Lake Erie 0-6-0 #3960
Wheeling & Lake Erie 0-6-0 #3960

After nearly a decade of discussions with the City of Canton, Ohio, the Age of Steam Roundhouse is happy to announce that it has purchased and received its latest locomotive, former Wheeling & Lake Erie 0-6-0 No. 3960. Displayed in Canton for 33 years but moved away during 1991, the 0-6-0’s stripped carcass and tender had been sitting outdoors in Minerva since 2006 while ownership issues and plans for the engine’s future were debated. To remain within the letter of the law and be fair to everyone, the City of Canton had to offer No. 3960 for sale to the highest bidder that offered also the best future for the forlorn 0-6-0. The Age of Steam Roundhouse won the bid, and No. 3960’s boiler was separated from its frame, and along with its tender, were loaded onto four flatbed truck trailers and moved to the AoSRH facilities in Sugarcreek on October 9, 2018, for unloading the next day.

The history of No. 3960 was uneventful, but an interesting one. To save about $7,000 per locomotive from the cost of commercially constructed locos, from 1928 to 1930 in its well-equipped back shop in Brewster, Ohio, W&LE built twenty 0-8-0 switchers of proven USRA design. They were so successful that between 1929 and 1940 Brewster built 30 copies of the USRA’s 0-6-0 switcher. All fifty locomotives rolled on 51-inch driving wheels, had Nicholson thermic syphons in their fireboxes and Chambers front-end throttles in the smokeboxes. As was W&LE practice, road number series reflected 10-per cent of an engine’s tractive effort, the 3951-3980-series for the B-5 class 0-6-0s, and the 5106-5125-series for the larger C-1a class 0-8-0s. It was very unusual for a small, 481-mile long railroad to construct any steam locomotives, but W&LE Brewster Shop built 50 of them!

After 7,230 manhours and at a cost of $28,686.56, on June 8, 1935, 0-6-0 No. 3960 was completed in Brewster Shop. Nearby Canton was home to the Timken Roller Bearing Co., and locomotives and freight cars of on-line W&LE were used to test the then-new idea of applying roller bearings to railroad equipment. Completed on September 25, 1935, W&LE 0-6-0 No. 3965 was the world’s first steam switcher built with roller bearings on all axles, including tenders (12.5 tons of coal and 8,150-gallons of water), as were all subsequent Brewster 0-6-0s.

All fifty Brewster-built switchers became property of the Nickel Plate Road with the December 1, 1949, leasing of W&LE by NKP. The homemade 0-6-0s were renumbered 351 to 380, with former W&LE No. 3960 becoming NKP No. 360. During its last year of active duty 0-6-0 No. 360 was used down in Zanesville and made its last run under steam on October 31, 1957, when it chugged past a corn field that—53 years later—would become the site of the Age of Steam Roundhouse, No. 360’s future home. In 1957 NKP heavy USRA 2-8-2 No. 678 (ex-W&LE No. 6008) was chosen for display in Canton’s Mother Goose Land Park, but was later deemed too heavy (i.e. too expensive) to make the short, four-block trip by truck from the nearest rail siding. So, the smaller No. 360 was pulled from the dead line, cosmetically restored in Brewster Shop and placed into the park on June 19, 1958.

By 1971 weather had taken its toll on the 0-6-0, so a local W&LE fan cut off the boiler jacket with a hammer and chisel, and removed the water-logged asbestos insulation surrounding the rusting boiler and cylinders. Repainted in a thick coat of black enamel, NKP 360 was relettered on June 12, 1973, to its original identity as W&LE 3960. Continued neglect by the city led to No. 3960 being acquired by Silver Throttle Engine And Museum (STEAM) that had high hopes of rebuilding the 0-6-0 to steam again, and on July 19, 1991, the 0-6-0 was removed from the closed Mother Goose Land. No. 3960 went to south Canton, then to Louisville before it ended up inside a Quonset hut 16 miles from Canton in Minerva where hopes were high, but funds were low. Seeing no possibility for it to be even cosmetically restored, in 2004 STEAM traded the disassembled No. 3960 (in return for a diesel and three coaches) to Jerry Jacobson, lifelong lover of steam locomotives and owner of the Ohio Central Railroad System.

In 2006 STEAM was dispersed, and No. 3960 was evicted to an adjoining Ohi-Rail track. Never owning No. 3960, STEAM had no legal right to trade it to Jerry Jacobson, and the City of Canton rightfully reclaimed possession of its wayward 0-6-0. Thus began the decade-long discussions about No. 3960’s future, including Canton’s dream for the loco’s next owner to rebuild it and operate excursion passenger trains in the city once or twice a year.

The forlorn No. 3960 will undergo a massive cosmetic restoration by Age of Steam Roundhouse to replace dozens of rusted, lost, and stolen parts, but this seemingly endless, sad saga will now have a happy ending in Sugarcreek.

Wheeling & Lake Erie 0-6-0 #3960
Morehead and North Fork 0-6-0 locomotive #12

Age of Steam Roundhouse is proud to announce the first test run of ex-Morehead and North Fork 0-6-0 locomotive #12. The engine made its first moves under steam on July 16, 2018. After slowly building steam pressure in #12’s boiler, crew members shuffled the stout little switch engine back and forth around the roundhouse yard. Prior to this test run, the locomotive had not moved under its own power since the early 1960’s.

Locomotive #12 is Age of Steam’s first complete, FRA compliant steam locomotive restoration. A partial list of repairs that have been made to #12 includes:

  • Multiple patches and replacement rivets in firebox / mudring
  • Renewed rear tube sheet knuckle
  • Renewed all 196 flexible staybolts, sleeves and caps
  • Welded in 4 new Huron-type firebox washout plugs
  • Replaced arch tubes and installed new arch brick
  • Replaced all 292 boiler tubes
  • Straightened and repaired both tube sheets
  • Designed, machined and installed new steam dome lid
  • Replaced steam dome studs
  • Replaced approximately 50% of smokebox
  • Installed newly-cast smoke stack
  • Installed newly-cast blastpipe
  • Completed all FRA Form 4 calculations
  • Inspected and cleaned driver journals
  • Rebuilt grease cellars
  • Inspected and repaired Stephenson Valve gear and slide valves
  • Repaired and chrome-plated slide valves
  • Replaced valve and piston packing
  • Inspected, cleaned and repaired side rods and crank pins
  • Inspected, cleaned and repaired all appliances, valves, water glasses, tri-cocks, and throttle
  • Built all-new welded tender tank (complete with faux rivet heads) and installed on existing tender frame

#12 is a 1905 product of the American Locomotive Company’s Pittsburgh Works. Built as #1643 for the Southern Railway, the engine later gained considerable fame on Kentucky’s Morehead and North Fork Railroad. There, it continued in freight service long after the M&NF’s larger contemporaries had retired their steam locomotives. The Age of Steam Roundhouse acquired the engine in 2011.

Locomotive #12 performed well during this initial test run, but some additional adjustments will be necessary. Further testing and fine-tuning will continue over the coming weeks and months.

Thank you for your continued interest in the Age of Steam Roundhouse.

Refund Policy

Tickets may be refunded for cancellations up to 24 hours before a scheduled tour or event begins.  The processing fee, or any other incurred charges, will not be refunded.  No refunds will be given within 24 hours of, or after, the ticketed tour or event start time.